Expertise
Plastic CHC
Air Induction
Intake Manifold
Aluminum Engine Part
Noise Analysis
Injection Mold
Engineering
Prototying
Quality
New Technologies
Design Development
Development process
Development phases
Phase 1
Phase 2
Phase 3
Phase 4
Turn-Key Solutions
Benefits
OEM
Tier 1 and 2 suppliers
· DEVELOPMENT Phase 1: Design Objective and Concept ·
Development Requirement
· Performance goal
··Torque vs RPM
··Power vs RPM
· NVH goal
··Radiation noise, modal
··Inlet snorkel noise
· Fuel economy, weight and cost
Packaging Review
· Maximum and minimum runner length available
· Plenum volume available
System Concept
· Variable runner manifold : flap valve or barrel valve
· Variable resonance manifold
· VCM (Variable Charge Motion) : tumble, swirl
· Helmholtz resonator, End feed or center feed
Manufacturing Concept
· 2D manufacturing split concept
· Number of shells and welding concept
· Design for manufacturing and assembly